Clark Air Systems Clark Air Systems
Equipment Air Filters Industries Served Case Studies Resources Contact Us
Ultra

Ultra

Automotive Refinish
Dual-Skin Downdraft Paint Booth

The Ultra downdraft spray booth has become the standard by which all other dual-skin booths are judged, and with good reason. With literally thousands of Ultra booths in daily operation all over the world, the GFS Ultra downdraft is our most popular paint booth. Featuring our exclusive CAF Controlled Air Flow ceiling design, high-efficiency Ultra heat system, and optional equipment such as VFD's and AdvanceCure, the Ultra is the paint booth that can help your shop hit new levels of productivity, and achieve the best quality finishes.

 
 
A look inside Ultra:



• 12 high-efficiency 6-tube light fixtures
- 8 lights integrated into CAF Ceiling, 4 sidewall lights
• Dual-skin white pre-coated insulated panel construction
• 4-wing dual-skin insulated entry doors with drive-thru options
• Single-row exhaust pit standard, with three-row or raised basement options

  'CAF' Controlled Air Flow ceiling:


Shown with optional AdvanceCure towers (not included)

A design available only from GFS, the Controlled Air Flow ceiling is designed to improve the already efficient downdraft model. The main flow zone concentrates air movement over the vehicle, drawing overspray down into the exhaust pit where it is safely contained. The unique side airflow zones keep overspray from collecting in the booth corners and on the lights, and help keep the booth clean and contaminant-free.
 
SBC Plus 1 Control Panel:



The nerve center of the Ultra, the SBC Plus 1 control panel provides complete control over every aspect of the booth's operation. Each setting can be fine tuned for custom work, or use pre-programmed SmartCure profiles to create one-touch operating cycles for your specific paints and coatings.

  Ultra Heater:



The powerful Ultra heat group features a 1.2 million BTU burner, and 10hp high-efficiency direct-drive motors and automatice pressure control via servo-motor and dampers.

 
Cabin Specifications:

Internal: 14'w x 9'h x 24'l
External: 14'5"w x 11'h x 24'5"l

Full downdraft airflow during spray and curing cycles through patented Controlled Air Flow ceiling with integrated angled light fixtures
- Main flow zone concentrates airflow in the spray booth in a protective curtain around the car
- Main flow zone effectively removes overspray
- Side flow zones circulate air away from the walls and lights

Dual skin insulated panel construction
- White pre-coated galvanized steel
- Weld-free construction prevents rusting and improves spray booth strength

Single- or three-row pit exhaust system or optional raised platform
- Pre-engineered pit design properly balances air flow

Wide 10' heavy-duty, 4-wing entrance door with observation windows, Side access door with observation window, can be moved to accommodate different spraybooth layouts

Eight 6-tube ceiling light fixtures, Four 6-tube sidewall light fixtures with energy efficient electronic ballasts

Spray booth is designed to accept fire suppression system
  Heat Unit Specifications:

Ultra Re-circulating Heat System
High-efficiency direct fired system with re-circulating cure mode

SBC Plus1 remote control panel w/ SmartCure
- Integrates the heat system controls and patented SmartCure technology into one intuitive, user-friendly unit
- Fully programmable with large, clear digital displays

SmartCure accelerated curing system reduces cure times up to 50%
- Programmable paint profiles eliminates guesswork
- SmartCure technology automatically knows what temperature is needed, at what time, and for exactly how long

Automatic pressure control - Servo-motor and Damper

Direct-drive motors
- No belts or pulleys to maintain
- More efficient performance

Fuelled by natural gas or propane (oil fuel version is optional)

Four-Stage filtration system extends paint booth filter life
- Real-time electronic filter monitoring with dual digital display
- High-efficiency, high-temperature compatible, 8-micron downdraft filter media in Controlled Air Flow Ceiling
- Multi-stage heat system filtration on Intake and Exhaust
- High-holding capacity filter media in pit/basement
 

Optional AdvanceCure Accelerated Airflow System:

AdvanceCure Accelerated Airflow System is optional on the Ultra. Adding AdvanceCure to the interior of the booth vastly improves the productivity of the equipment. AdvanceCure introduces controlled turbulence into the paint booth during the flash-off and cure cycles to rapidly draw vapors out of the painted surfaces. This increased airflow dramatically reduces the amount of time required for each paint job, and in turn, increases the profitability of your body shop. AdvanceCure speeds curing of both solvent-based and waterborne paints, so you can be sure that your finishing operation will improve today, and well into the future.

 

 

Optional Equipment:

- Drive-thru configurations
- AdvanceCure Accelerated Airflow System
- 6-tube corner light fixtures
- Twin VFD Variable Frequency Drive package for automatic pressure control, Economy Mode function, and soft-start energy saver
- Working length extensions
- Raised platform (for installations where pit extraction not possible)
- Three-row pit, 18' long
- Fire suppression system
 
Code Compliance:

NFPA-33 Standard for spray application using flammable or combustible materials
NFPA-86 Standard for ovens and furnaces
NFPA-91 Standard for exhaust systems for air conveying of materials
NFPA-101 Life Safety Code
NFPA-70 National Electric Code
OSHA Safety and Health Standards (29 CFR 1910, 1910.107)
IFC International Fire Code
IBC International Building Code
IMC International Mechanical Code
BOCA National Fire Prevention Code; National Building Code; National Mechanical Code
UFC Uniform Fire Code
UBC Uniform Building Code
UMC Uniform Mechanical Code
SBCCI Standard Fire Prevention Code; Standard Building Code; Standard Mechanical Code
Call 800-367-0062